Altair Inspire Extrude 2024.0

Inspire Extrude 2024.0 is an easy-to-use tool for simulating metal extrusion, polymer extrusion, and friction stir welding processes to detect potential defects early in the product development phase and improve the process efficiency.

New Features and Enhancements 2024
The Inspire Extrude 2024 release includes the following new features and enhancements.

General
Additional Parameters
Users can set the additional parameters in a file named “AdditionalParameters.txt”, and it will automatically be copied to the run folder. This feature will utilize new features in solvers that are not yet supported in the interface.
Metal Extrusion
Profile Die Creation
A new feature to create a profile die with a pocket is implemented. It will support multi-hole die. The presence of a pocket is optional. This is part of the die creation initiative. With this new implementation, we have three features for die creation. (INSTRUDE-3512)
Tool Deflection
Quick Analysis using SimSolid
Real-time elastic analysis with assumed loads using SimSolid is implemented in this release. This will help the users evaluate the performance of the tool stack and help improve the design before embarking on a detailed stress analysis based on computed loads with OptiStruct. (INSTRUDE-3444)
Polymer Extrusion
Roller BC
The interface now supports the specification of the roller boundary condition. Users can specify the RPM and the temperature of the roller. The interface will automatically determine the roller center and the diameter. Automatic meshing does not support models with rollers and the user will have to use the “start with existing mesh” option. This feature will help set up tire extrusion models that use rollers.
Improvement in Automatic Part Renaming Inconsistency in the automatic renaming of the created/organized components is removed. Now they will be named a Plate<Number>_L<Polymer Layer Number>. For example, parts from die plate 3, will be named Plate3_L1, Plate3_L2, etc. (INSTRUDE-3514)

Altair Inspire Extrude is a simulation environment designed to help extrusion companies meet the ever increasing demands to produce complex profiles with tight tolerances, quality surface finishes, and high strength properties at reduced cost. Altair Inspire Extrude is a simulation solution for both metal and polymer extrusion. It helps achieve productivity gains by reducing product development costs and improve extrusion quality, increasing production yield. Altair Inspire Extrude is a virtual press where users can visualize material flow and temperature inside a die during extrusion and make necessary changes to ensure balanced flow, while identifying and eliminating product defects.

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