HyperMill v2025.Up1(CAD,SolidWorks,Inventor)

hyperMILL is the powerful CAD/CAM all-in-one solution with modern CAM technologies and its own CAD platform: from 2.5D, 3D, 5-axis, and turning strategies to solutions for additive manufacturing. Thanks to the integration of 3Dconnexion products, CAD and NC programming tasks in hyperMILL are faster and more comfortable.

HyperMILL 2025 are three innovative strategies for deburring holes and part edges – for maximum flexibility and the highest quality. In addition, the new 5-axis automatic tool orientation mode ensures optimized machining, enabling efficient and reliable tool paths, even for the most complex components. 

Improved linear sweep

hyperMILL allows you to easily extrude even highly complex sketches with a defined angle of inclination. Surfaces that intersect with themselves or others are automatically trimmed. This allows you to quickly and accurately create complex surfaces, such as those needed for molds or electrodes.

Optimized performance for large component groups

Thanks to our new “Switch visibility on/off” function, you benefit from significantly improved performance when working with large assemblies. Even before loading a file, all layers can be set to non-selectable so that the model responds more smoothly from the start. You can activate individual layers as required to carry out specific edits.

Triple tangential fillet

With hyperMILL you can now create seamless fillets between three adjacent surfaces while maintaining full continuity. This function saves you valuable time when modeling complex geometries, such as turbine blades, while ensuring the highest precision and quality of your models.

New tessellation technology

We have developed an entirely new tessellation technology that significantly improves performance when loading as well as during daily work. Curves, surfaces, their edges, and solids use the same setting option and can be adjusted via a single parameter.

CAM

3D Optimized Roughing

The pocket milling algorithm has been redeveloped for the roughing mode of the strategy in order to achieve greater efficiency during roughing and better machining control. A benefit of the new version is realized when machining with large lateral infeeds and remaining material. Additionally, you can define a contour radius and a path radius, allowing you to better control toolpath roundings. The contour radius is used for toolpaths along the model geometry, while the path radius is used for all other offset paths.

New strategies for precise deburring

Burr-free edges and holes are not only functionally important, but also an essential component of a high-quality end product. With hyperMILL 2025 you have a comprehensive selection of deburring strategies available directly at the machine.

Left | 5-axis Hole Deburring

This new strategy makes it very simple to deburr sharp edges on holes and intersecting holes. Thanks to our intelligent function, the CAM Plan, all holes are automatically recognized, and all sharp edges in the model are marked. You only need to select the desired edges, and the strategy automatically calculates all toolpaths. The strategy supports a 3-axis mode, which is already included in the hyperMILL® 3D package, and a 5-axis mode. In the 5-axis mode, machining is indexed where possible. If this is not feasible, it is carried out with 5-axis simultaneous movements.

Center | Hole Brushing

Use this new strategy to deburr or improve the surface quality of cross holes, threads, or other features with a special brushing tool. The machining process is divided into different phases, and for each phase, machining parameters such as spindle speed, feedrate, coolant, and dwell time can be defined. Under the “Parameters” tab, settings for the machining area, brushing direction, and the number of repetitions can also be made.

Right | 5-axis Deburring

This new hyperMILL® strategy provides you with a fast and effective solution to deburr all sharp edges of a part. You can choose between a 3-axis machining, which is already included in the hyperMILL® 3D package, and a 5-axis machining mode. Thanks to the 5-axis option, you can reach more component edges, and the necessary inclinations as well as collision avoidance are generated automatically. The edges are preferably machined with a fixed approach. If this is not possible, simultaneous machining is used. This strategy supports both lollipop and ballmill cutters.

5-axis ISO Machining

Use our new 5-axis strategy* to machine individual or a few contiguous surfaces according to the course of the ISO lines (U and V). The functions that you are already familiar with from 3D ISO Machining can now also be used for 5-axis machining. In addition to feed adjustment for curvatures and 3D radius correction, the high-precision surface mode can be used with our True-Shape Technology.

5-axis Profile Finishing

We have fundamentally revised this strategy and offer you a new, improved version of 5-axis Profile Finishing. Many familiar and innovative features from “3D Profile Finishing” are now also available for 5-axis machining.

Additionally, the strategy offers a new algorithm for the automatic tool orientation strategy. Utilize familiar functions such as smooth overlapping, automatic milling surface extension, trimming to the milling area, adjustment of curvature feedrate, or 3D path compensation to make surface machining more efficient, easier, and faster.

With the option “True-Shape Point Distribution”, you achieve an optimal point distribution for machining. This leads to a higher surface quality and consistent machine movements.

V-sketch for turning contours

Create a special V-sketch for turning in an easy and automated way. Starting from a 3D model that is typically designed with nominal dimensions, the V-sketch with turning contour is generated almost fully automatically. A command is used to define horizontal dimensions and assign corresponding tolerance specifications. Based on these values, the turning contour can be moved to the center of the tolerance. Thanks to the new V-sketch for turning, you can also prepare your turning contour with undercuts, edge breaks and tolerances quickly and efficiently for programming.