Coretech Moldex3D R14

Moldex3D is the leading CAE software brand in the global plastic injection molding industry. With the most advanced true 3D simulation and analysis technology, Moldex3D helps users from all over the world to solve various plastic product design and manufacturing problems, shorten the time-to-market, and maximize the profitability of products.

Moldex3D R14, the world's leading 3D simulation and analysis software, officially launches the new version of Moldex3D R14 plastic product design validation and optimization solution in response to customers' demands for functionality, process, efficiency, and user experience.

As the industry's leading plastic mold flow analysis software, Moldex3D is dedicated to product optimization and mass production efficiency. Moldex3D provides a complete simulation of the melt flow in the mold cavity to identify and solve problems in real time before actual production. In addition, Moldex3D can guide users to complete design changes and validation efficiently, significantly reducing the time and money needed for repeated mold trials and repairs, as well as assisting manufacturers to meet specific industry needs or environmental regulations, such as lightweighting of automotive frame structures or carbon fiber material applications.

Moldex3D R14 continues to expand and innovate in terms of functionality and performance from the previous version, mainly providing users with the following:

Fast modeling and mesh generation

Enhanced pre-processing user experience with powerful tools to improve modeling efficiency and mesh quality.

- Gate Position Suggestion Wizard

Reduces the number of re-validations and improves flow balance, short shots, or seam line problems by guiding the sprue to the proper gate location based on the model prior to analysis.

- Support for Various Runner Forms

Provides more runner design tools to create calculation models that are closer to actual gates.

- Profiled Waterway Design Expert

Automatically defines and builds profiled waterways according to model contours, dramatically reducing the need to design complex cooling systems and improving cooling efficiency.

- Automatic BLM Mesh Generation

Enhanced mesh generation capability to automatically generate high-resolution solid meshes for highly complex geometries. Support for special molding process simulation.

Enhanced Heating and Cooling Analysis Control Functions

Simulates flow wavefront behavior and thermal changes during heating and cooling to improve heating uniformity and cooling efficiency, resulting in shorter development cycles and improved quality.

- Expanded Plastic Filling and Pressure Holding Simulation and Analysis Capabilities

During the filling and holding pressure phases, the software simulates the effect of screw position on pressure changes at the melt and feed points, improves the ability to predict internal seam surfaces, allows users to check mold cavities for potential seam line problems, predicts mechanical strength weaknesses, and supports the on/off control of valve gates during the holding pressure phase.

- Cooling Water Circuit Simulation Capability

Complex water circuit designs with multiple inlets and outlets can be analyzed. Supports mold base preheating analysis, simulating the temperature change of the mold base during the preheating stage and predicting the time needed to reach a stable mold temperature.

- Advanced Hot Runner Optimization

Enhances the hot runner temperature change analysis and command cycle, and allows users to verify and evaluate the efficiency of heating rods and coils by utilizing the slice and profile function to review the temperature distribution of each hot runner part and switch.

Expanded Simulation Functionality to Meet Market Needs

Expanding a wide range of injection molding simulation solutions improves the accuracy of simulation analysis results and effectively predicts and troubleshoots actual manufacturing problems.

- Prediction of part and mold base warpage

In warpage analysis, Moldex3D can optimize mold compensation or holding path design, as well as cooling temperature, to simulate the warpage caused by flat shrinkage due to PVT, and non-coplanar warpage caused by temperature difference due to thickness.

- Fiber Reinforced Plastic Material Simulation

By taking into account the fiber breakage caused by the screw during the molding stage, Moldex3D provides more accurate fiber length prediction and fiber concentration distribution information, which ensures more accurate product quality and strength when using fiber-reinforced plastics.

- Compression Molding Simulation

Kernel performance has been improved with support for automatically generating meshes for compression molding in the Designer environment. Users are able to understand the flow behavior of pre-fillers during compression, the filling area and its distribution in the product to get the necessary information for designing pre-fillers' size and position....

- MuCell® Microfoam Simulation

The new version of MuCell® Foam Simulation provides a closer-to-the-spot setting of process parameters and extends the filling simulation from the microfoam molding stage to the holding pressure stage. In addition, the new version supports the simulation of the core pulling process, which controls the foam density and size, effectively reduces the weight of the molded part, and improves the surface quality of the product.

- Integration with FEA for Advanced Structural Evaluation

Enhanced integration with Digimat Micromechanical Interface and Converse to support a variety of Moldex3D analysis result output options, such as volume shrinkage, temperature distribution, or residual stress. Advanced structural evaluation through FEA software, including ANSYS, ABAQUS, Nastran, Marc, LS-DYNA, Radioss, and more.

Optimize post-processing user interface

Create a better user experience, improve simulation and verification efficiency, and make the process of setting up and viewing analysis results more intuitive and easier.

- Simulation machine interface database

Supports the nature of the injection molding machine for general applications, such as screw diameter or injection pressure, to improve simulation accuracy and more closely match the actual mold trial.

- More options for viewing analysis results

Improved viewing of simulation analysis results to provide more in-depth flow behavior and assess potential problems, including: fiber concentration and density distribution on the part surface, changes in the flow wave front as affected by screw position, profile and cutaway viewing results, and the ability to show and hide inserts.

- Report Generation Optimization

User-defined XY curve result display and export function has been added. The report wizard can export to HTML, PPT and PDF formats. In addition, it provides the function of comparing the analysis results with the PPT report, and up to four analysis results can be compared in one report, which is convenient for comparing the analysis results and deciding the best molding key parameters.

Enriched Material Database

Provides information on nearly 6,500 thermoplastic and thermoset materials to enhance simulation accuracy. Users can quickly select materials using built-in filters.

Smoother modeling operations

Increases post-processing display performance by 2 to 5 times for smoother model manipulation.

Innovative Realistic 3D Simulation Technology

Moldex3D's industry-leading 3D mold flow analysis technology can be fully applied to all types of plastic injection molded products. By utilizing solid hybrid mesh and High Performance Finite Volume Method (HPFVM), it can accurately predict the feasibility of product manufacturing and suggest optimal design solutions for in-depth design validation and problem solving. Even if the product is a thick part, the thickness varies greatly, it is difficult to define the intermediate surface, or even if the product design geometry is quite complex, the full 3D simulation and analysis can be realistically presented by this unique technology.

Fully Integrated Analysis Capabilities

Moldex3D is the most widely used high-performance mold flow analysis technology. In addition to simulating thermoplastic injection processes such as filling and holding pressure, molding cooling, fiber orientation, and part warpage, Moldex3D also provides simulation and analysis of special processes such as multi-component molding (MCM) and reaction injection molding (RIM). In addition, the I2 interface module can be linked to Moldex3D and general structural analysis software, including ANSYS, ABAQUS, NASTRAN, LS-Dyna and other well-known software to provide users with a full range of integrated product design and analysis solutions.

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Powerful automated 3D mesh construction engine

Moldex3D not only has a large computational core, but also has developed many proprietary mesh construction and modification tools for CAE analysis. In addition to allowing users to efficiently construct model meshes, Moldex3D's comprehensive user interface allows users to get started quickly. In addition, Moldex3D is also the first to introduce the automated real 3D mesh technology (eDesign), which is powerful enough to reduce the labor time of users in mesh construction. Moldex3D also supports most of the CAD and CAE finite element meshes, which not only connects directly to the user's usual CAD and CAE systems, but also provides many important functions such as graphic editing and mesh construction.

High Resolution Boundary Layer Mesh (BLM) Technology

In order to accurately calculate the strong shear stress and friction heat generation phenomena generated during the injection molding process, a high-resolution 3D mesh in the thickness direction plays an important role. Moldex3D's unique Boundary Layer Mesh (BLM) technology allows users to directly and quickly build high-precision mesh in the thickness direction, which greatly improves the accuracy of viscous heating effect and pressure analysis, shortens the time for users to build high-precision mesh, and dramatically improves the accuracy of warpage prediction.

High Performance Multi-Core Parallel Computing

Moldex3D is the first in the industry to introduce a complete parallel computing function. Its parallel computing technology is the "only one" in the industry that can fully support filling, pressure holding, cooling, warpage, glass fiber orientation, and multi-material multi-shooting molding calculation modules, which allows users to take advantage of multi-core or multi-cpu joint analysis and significantly shorten the computing time. With the current mainstream multi-core personal computer, it can effectively improve the computing performance up to several times more, allowing you to easily streamline the cost and create higher work efficiency.

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