Coretech Moldex3d R13

Moldex3D is an all-round problem solving tool that offers three main products that are widely used in the plastic injection molding industry: Moldex3D/Solid, Moldex3D/Shell, and Moldex3D/eDesign. Moldex3D/Solid is the world's most advanced 3D solid and mold flow analysis technology. Moldex3D/Solid is the world's leading 3D solid technology for mold flow analysis, Moldex3D/Shell is the most widely used technology for high performance mold flow analysis, and Moldex3D/eDesign is the fast and easy technology for real 3D mold flow analysis.

Moldex3D is the leading CAE software brand in the global plastic injection molding industry. With the most advanced true 3D simulation and analysis technology, Moldex3D helps users from all over the world to solve various plastic product design and manufacturing problems, shorten product time-to-market, and maximize product profit.

Moldex3D R13.0, the world's leading 3D simulation and analysis software, has officially launched the new version of Moldex3D R13.0, the verification and optimization solution for plastic product design, in response to customers' demands for functionality, process, efficiency, and user experience.

As the industry's leading plastic mold flow analysis software, Moldex3D is dedicated to product optimization and mass production efficiency. Moldex3D provides a complete simulation of the melt flow in the mold cavities to identify and solve problems in real time before actual production. In addition, Moldex3D can guide users to complete design changes and validation efficiently, significantly reducing the time and money needed for repeated mold trials and repairs, and also assisting them to meet the needs of special industries or environmental specifications, such as automotive frame structure lightweighting or carbon fiber material applications.

Quality and cost are the two keys to success in product development and manufacturing," said Kevin Yang, General Manager of CoreTech. In addition to traditional plastics applications, there are also emerging markets that need to be met through rapid response manufacturing. In view of this, the new version of Moldex3D R13.0 focuses on improving the fundamental problem analysis and solving capabilities to assist customers in solving critical molding problems, optimizing production efficiency, and delivering high-quality and cost-effective products in the shortest time.

Inheriting the previous version, Moldex3D R13.0 continues to expand and innovate in terms of functionality and performance, mainly providing users with the following:

Fast modeling and mesh generation

Enhanced pre-processing user experience with powerful tools to improve modeling efficiency and mesh quality.

- Gate Position Suggestion Wizard

Reduces the number of revalidations and improves flow balance, short shots, or seam line problems by guiding the sprue to the proper gate location based on the model prior to analysis.

- Support for Various Runner Forms

Provides more runner design tools to create calculation models that are closer to actual gates.

- Profiled Waterway Design Expert

Automatically defines and builds profiled waterways according to model contours, dramatically reducing the need to design complex cooling systems and improving cooling efficiency.

- Automatic BLM Mesh Generation

Enhanced mesh generation capability to automatically generate high-resolution solid meshes for highly complex geometries. Support for special molding process simulation.

Enhanced Heating and Cooling Analysis Control Functions

Simulates flow wavefront behavior and thermal changes during heating and cooling to improve heating uniformity and cooling efficiency, resulting in shorter development cycles and improved quality.

- Expanded Plastic Filling and Pressure Holding Simulation and Analysis Capabilities

During the filling and holding pressure phases, the software simulates the effect of screw position on pressure changes at the melt and feed points, improves the ability to predict internal seam surfaces, allows users to check mold cavities for potential seam line problems, predicts mechanical strength weaknesses, and supports the on/off control of valve gates during the holding pressure phase.

- Cooling Water Circuit Simulation Capability

Complex water circuit designs with multiple inlets and outlets can be analyzed. Supports mold base preheating analysis, simulates the temperature change of the mold base during the preheating stage, and predicts the time needed to reach a stable mold temperature.

- Advanced Hot Runner Optimization

Enhances the hot runner temperature change analysis and command cycle, and allows users to verify and evaluate the efficiency of heating rods and coils by utilizing the slice and profile function to review the temperature distribution of each hot runner part and switch.

Expanded Simulation Functionality to Meet Market Needs

Expanding a wide range of injection molding simulation solutions improves the accuracy of simulation analysis results and effectively predicts and troubleshoots actual manufacturing problems.

- Prediction of part and mold base warpage

In warpage analysis, Moldex3D can optimize mold compensation or holding path design, as well as cooling temperature, to simulate the warpage caused by flat shrinkage due to PVT, and non-coplanar warpage caused by temperature difference due to thickness.

- Fiber Reinforced Plastic Material Simulation

By taking into account the fiber breakage caused by the screw during the molding stage, Moldex3D provides more accurate fiber length prediction and fiber concentration distribution information, which ensures more accurate product quality and strength when using fiber-reinforced plastics.

- Compression Molding Simulation

Kernel performance has been improved with support for automatically generating meshes for compression molding in the Designer environment. Users can visualize the flow of pre-fillers during compression molding.

Many product designers and manufacturers spend much of their time relying on guesswork to design, build and test their ideas. But guessing is risky, costly and will result in longer cycle times. Therefore, it is important that the process of designing must replace guesswork with real-world insights. Moldex3D provides comprehensive virtual molding solutions for plastic injection molding to predict and verify real-world product performance. Through realistic simulation, designers can easily identify and clearly understand potential design flaws so as to make compatible design changes before its too late.
With this release, Moldex3D R13.0 has further extended the capabilities of virtual simulation for plastic injection molding with more efficient workflow, increasingly reliable results, and better user experience, getting the most out of virtual simulation to help enterprises create core competitiveness and add value for their plastic products and end-users.

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